This article discusses the challenges and successes encountered while creating a retrocommissioning offering for industrial compressed air systems. The pilot program succeeded in enrolling seven different manufacturing facilities that, combined, represented more than 5,475 connected compressor horsepower. Five of the seven companies completed the pilot program and captured more than 2.3 Million annual kWh at an incentive cost of less than $0.03/kWh for the first year’s savings.
Incentive Program Profiles
Compressed Air Best Practices® Magazine interviewed Keith Martin (Director Energy Efficiency) and Cheryl Miller (Energy Efficiency Advisor) from Ameren Illinois and Robert Baumgartner (Business Program Manager) from Leidos Engineering. Seven years ago, a team of three of us at Ameren Illinois made the commitment to create and deliver a program that would make a difference. Today, the Ameren Illinois ActOnEnergy program is an award-winning energy efficiency program covering southern and central Illinois. After six program years, we are thrilled to report our business customers are saving over $132 million in annual energy costs due to energy efficiency measures they implemented with financial incentive assistance from ActOnEnergy.
U.S. DOE News
A replacement strategy for air compressors and blowers integrated into a system-level approach towards energy efficiency can deliver significant energy savings and optimize equipment performance. At the Victor Valley Wastewater Reclamation Authority, a blower replacement project yielded annual energy savings of more than 928,000 kWh and $98,000 in energy costs, while improving the reliability of its secondary treatment process. In addition, the agency qualified for important incentives from its electric utility — significantly improving the project economics and resulting in a 2.94-year payback.
U.S. EPA Energy Star News
The U.S. Environmental Protection Agency (EPA) announced today that 70 manufacturing plants have achieved Energy Star certification for their superior energy performance in 2014. Together, these manufacturing plants saved a record amount of energy, cut their energy bills by $725 million, and reduced greenhouse gas emissions by more than 8 million metric tons — equivalent to the annual total energy use of more than 650,000 households.
This article presents a case study of Grimmway Farms; a carrot growing and packing firm located in California’s Central Valley that was able to improve its compressed air system efficiency after implementing system automation and making relatively small equipment and piping changes.
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