Industrial Utility Efficiency    

Sustainability Projects

You may be wise to watching the demand meter or shifting heavy loads to off-peak hours, but those are not your only options. With advanced energy management technology, you can automate control of energy from refrigeration compressors, pumps, and other equipment so that your facility runs at optimal efficiency, you pay the lowest possible rates, and you can participate in incentive programs that pay you for unused kilowatts.

Water Conservation

As the population continues to grow in the United States, industrial water use will need to continue to fall to help offset the increases in public-supply water use. Water-cooled compressed air systems provide an opportunity for sustainability managers to reduce associated cooling water consumption and costs. If switching to air-cooled air compressors is not possible, understanding the costs and the alternative types of liquid cooling systems is important.

Steam

Properly functioning steam traps open to release condensate and automatically close when steam is present.  Failed traps waste fuel, reduce efficiency, increase production costs and compromise the overall integrity of the steam and condensate systems.  Traps should be tested on a regular basis -- or the neglect may be quite costly.    

Lighting

Outdoor area lighting can be defined as streets, roadways, parking lots and pedestrian walkways. These applications have been subjected by conventional lighting technologies such as high-intensity discharge (HID) lamps and fixtures. HID lighting has been utilized for many years in outdoor area lighting applications and have well-documented performance attributes. Today’s advancements in Light Emitting Diode (LED) technology have resulted in a new alternative for outdoor area lighting, which has several advantages over existing conventional lighting.

HVAC Systems

Reducing energy costs and pollution emissions involves many areas within an industrial facility.  My studies have found seven (7) key (or common) areas where low cost practical projects can be implemented.  Combined, these projects provide savings exceeding 10% of the annual energy spend with an average payback of less than one year.

Cooling Systems

Industrial plants are major consumers of water. Water is used in many processes. Sustainability projects focus on reducing the consumption of water and the energy-costs associated with cooling water so it may be effectively used.

Boilers

Spoetzl Brewery is the nation’s fourth largest craft brewer, and although founded 102 years ago, the Shiner TX-based company uses the latest, most efficient technologies - along with its traditional, time-tested beer production protocols - to make its range of popular Shiner beer brands. Among the advanced brewing technologies Spoetzl uses are two Miura ultra-low NOx modular on-demand steam boilers, which provide multiple advantages for the unique needs of the craft-brewing industry

Bill Mgmt/Demand Control

It’s no secret that cost-cutting is now a main focus for many business owners. When times get tough, the first reaction is figure out where it’s possible to spend less in order to maintain the bottom line. Over the last year, there have been countless examples of companies that eliminated programs, slashed entire departments, and sliced into salaries to protect profits.
Faced with rising energy costs, a large electroplating company sought to improve the efficiency and reliability of its compressed air system. After getting a quote from their vendor on a new 300-hp compressor to replace an existing unit, the company sought a comparison quote due to the significant investment the new compressor represented. Based on a recommendation from one of their customers, they turned to Scales Industrial Technologies.
Reducing energy costs and pollution emissions involves many areas within an industrial facility.  My studies have found 7 key (or common) areas where low cost practical projects can be implemented.  Combined, these projects provide savings exceeding 10% of the annual energy spend with an average payback of less than one year.
Reducing energy costs and pollution emissions involves many areas within an industrial facility.  My studies have found 7 key (or common) areas where low cost practical projects can be implemented.  Combined, these projects provide savings exceeding 10% of the annual energy spend of a typical industrial facility - with an average payback of less than one year.
Finding the most effective, reliable and economical method for separating and concentrating die lubricant is no easy task for die casting plants – and the situation at the Metaldyne aluminum die casting plant in Twinsburg, Ohio was no different.