Industrial Utility Efficiency    

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The System Assessment

Food

For more than 20 years, Hungarian-based Doroti Pack Ltd. has specialized in the production and

Plastics

The Pepsi bottling plant in Winnipeg, Manitoba has upgraded both their main 100 psi compressed air

Paper

Rockline Industries is one of the largest global producers of consumer products, specializing in

Printing

Several days prior to our visit, during a cold winter evening, the lead air compressor in one

Pharmaceutical

A pharmaceutical plant, has had a compressed air assessment performed on two plant systems. 

Auto

Compressed air optimization measures adopted by PTMSB have reduced the consumption of compressed

Bulk

One of the most common problems in plants is low air pressure. One of the most common solutions is

Transit

When the New York City Transit Authority (NYCT) set out to comply with local regulations calling

Metals

Chicago Heights Steel, Chicago Heights, Ill., leveraged an advanced data monitoring system and

Medical

Helium is a precious noble gas that has become invaluable for leak detection, as well as cooling

Power

Nuclear power plants produce electricity for people, business and industry.  Electricity is

Oil & Gas

Petro Chemical Energy, Inc. (PCE) specializes in energy loss surveys for the refining and chemical

Wastewater

Wastewater treatment processes have come a long way in the past century, but demand continues to
For more than 20 years, Hungarian-based Doroti Pack Ltd. has specialized in the production and servicing of state-of-the-art packaging machines. Their focus is on developing, manufacturing, producing and selling premium-quality packaging equipment, including their line of DorPack thermoforming machines which are often used for food products such as fresh meat, fish, dairy products, bakery ware, confectionery and ready-cooked foods. Dorati Pack chose to incorporate Aventics pneumatic components in latest thermoforming machine for optimal productivity and machine longevity.
Experienced auditors become wary when they see desiccant dryers installed in customers’ plants. These dryers are required when a plant needs instrument-quality compressed air, or when compressed air piping is exposed to freezing temperatures. However, while desiccant dryers can gain this level of quality, the energy cost of stepping up from a dewpoint of 35 oF to a level of -40 oF increases quite considerably. To attempt to reduce the energy costs of drying to these low levels, heated blower desiccant styles may be used. This article describes three common desiccant dryer types, as well as some experiences, good and bad, with heated blower types.
This major food manufacturing plant in the Midwest uses compressed air and onsite nitrogen generation to operate multiple snack production and packaging lines. The plant spends an estimated $430,344 annually on energy to operate its compressed air system based on an average rate of 4.5 cents per kWh.
In most industrial plants, data is everywhere. It resides in flow through pipes, pressure in tanks, vibration on rotating equipment, temperatures in heat exchangers, and electrical energy power consumption in motors. If we can acquire this data and make sense out of the patterns we can take actions to make our plants more efficient and reliable.