Industrial Utility Efficiency    

The System Assessment

Food

Outsourcing maintenance agreements for compressed air systems is commonplace in the food and

Plastics

The Pepsi bottling plant in Winnipeg, Manitoba has upgraded both their main 100 psi compressed air

Paper

Rockline Industries is one of the largest global producers of consumer products, specializing in

Printing

Several days prior to our visit, during a cold winter evening, the lead air compressor in one

Pharmaceutical

This article is intended to show the relationships between risks and specifications, opportunities

Auto

A Tier 1 automotive supplier was concerned its compressed air system was not operating as

Bulk

By making sustainability a requirement and a core element of its growth strategy, Eastman has

Transit

When the New York City Transit Authority (NYCT) set out to comply with local regulations calling

Metals

Plant personnel had experienced ongoing problems with its process grinder performance due to

Medical

Helium is a precious noble gas that has become invaluable for leak detection, as well as cooling

Power

Nuclear power plants produce electricity for people, business and industry.  Electricity is

Oil & Gas

In terms of compressed air systems, it’s not unusual to see a plant with 10 to 15 air

Wastewater

Wastewater treatment processes have come a long way in the past century, but demand continues to
Electricity and compressed air play an important role in the thermal and kinetic processes for everything from mixing and extruding the ingredients, deep-freezing to -13°F (-25°C), dipping into various chocolate coatings through to final packaging. Energy efficiency is therefore right at the top of Unilever’s list of priorities. As part of the Unilever Sustainable Living Plan, this global corporation has succeeded in saving more than $186 million in energy costs from efficiency improvements in production alone since 2008.
Your air receiver tank works hard to keep your compressed air system running at optimal efficiency. For best results and safe operation, it’s important to make sure you have adequate storage capacity for your application. You also need to take proper care of your tank once it is installed. In this article we provide advice for air receiver tank sizing, safety and storage.
Among the many “systems” plant personnel are concerned with, the compressed air system often provides the biggest opportunity for improvement and overall savings. There are many manufacturers and several air compressor technologies to choose from. Reciprocating or rotary? Fixed speed or variable speed? Oil flooded or oil free? Single-stage or two-stage technology? It’s enough to make anyone want to run and hide!
To improve the delivery of compressed air at the plant, which is supplied by low-pressure and high-pressure compressed air systems, the manufacturer took an important first step by using airflow meters to monitor and measure the performance of both systems. Subsequent planning based on actionable data led to a unique compressed air system upgrade that increases the plant’s ability to maintain peak production of high quality glass bottles and containers at all times – while saving $150,000 per year in energy costs. The project also delivered a payback of less than two years.