This northeastern U.S. automotive manufacturing facility spends $269,046 annually on energy to operate their compressed air system. This figure will increase as electric rates are raised from their current average of .019 cents per kWh. The set of projects, in this system assessment, reduce these energy costs by $110,166 or forty percent. Reliability of compressed air quality, however, is the main concern in this plant and the primary focus of this system assessment.
Compressed Air Best Practices spoke with the Parker PDF (Purification, Dehydration, and Filtration) Division.
The snack food facility is running with two normally separated compressed air production systems: the main plant system and the nitrogen system.
The next time you sit down for dinner, take a good look at your food. There’s a very good chance compressed air played an essential role in preparing your meal for consumption.
Resin drying is a critical step in the manufacturing process of injection molding, extrusion molding and stretch blow molding. Compressed air resin dryers are one of the most commonly used dryers in the plastics molding industry. Recent advancements in compressed air membrane-type resin dryers, have reduced the associated energy costs significantly.
The facility is a plastics injection blowmolder and is a division of a large corporation. The following information was produced from a compressed air system assessment done over seven days.
This facility processes bulk food ingredients into finished packaged food products. The factory belongs to a division of a large corporation and was spending $732,342 annually on energy to operate their compressed air system. This system assessment detailed twelve (12) project areas where yearly energy savings totaling $214,907 could be found with a minimal investment of $68,350. Due to space constraints, this article will detail only the higher impact project areas. The over-all strategy for improving this air system centers on improving specific power performance of the #3 centrifugal air compressor and reducing over-all demand with compressed air savings projects.
Nuclear power plants produce electricity for people, business and industry. Electricity is produced in a similar fashion as fossil fuel (i.e., coal, oil, etc.) power plants, using steam to drive a turbines which spin an electrical generator, producing the electricity.
Industry standards serve a very important purpose for the end users of compressed air equipment. If the standards are well written, they can help to promote the equipment that they govern, as long as the equipment manufacturers properly apply and promote the standards.
Boeing Canada has replaced their onsite membrane style Nitrogen generator with a new more modern system with increased capacity and higher efficiency. As a result, the company is now using minimal amounts of expensive liquid Nitrogen, and has reduced the energy cost per unit of gas produced by 83%.
New Flyer Industries is a Winnipeg based heavy duty bus manufacturer, supplying vehicles to the US and Canadian markets. The company specializes in vehicles with†alternative-fuel drives such as electric trolleys, gasoline-electric and diesel-electric hybrid vehicles; as well as standard diesel buses.