Industrial Utility Efficiency    

Sustainability Projects

KPPC has helped more than 800 businesses and organizations in the state discover sustainable opportunities, improve their environmental performance and lower operating costs. And the list of companies KPPC has guided along the way continues to grow – as do the advantages of improved sustainability.

Water Conservation

As part of an energy reduction effort, a Canadian technical college hired a compressed air auditor to do a leakage audit of their large campus, which houses over 30 mixed use buildings, including laboratories, research facilities, shops and classrooms. The audit found very few leaks, the reduction of which would achieve minimal savings; however, a few surprising items of interest were noticed during the study that showed very good potential for operating cost savings of 64% with an estimated $45,000 per year in reduced energy and water costs. This article discusses some of the findings and how savings can be achieved on lightly loaded compressed air systems.

Steam

Properly functioning steam traps open to release condensate and automatically close when steam is present.  Failed traps waste fuel, reduce efficiency, increase production costs and compromise the overall integrity of the steam and condensate systems.  Traps should be tested on a regular basis -- or the neglect may be quite costly.    

Lighting

Outdoor area lighting can be defined as streets, roadways, parking lots and pedestrian walkways. These applications have been subjected by conventional lighting technologies such as high-intensity discharge (HID) lamps and fixtures. HID lighting has been utilized for many years in outdoor area lighting applications and have well-documented performance attributes. Today’s advancements in Light Emitting Diode (LED) technology have resulted in a new alternative for outdoor area lighting, which has several advantages over existing conventional lighting.

HVAC Systems

Launched in 2006, the TTU-IAC program provides manufacturers in the state with free energy, productivity, and waste assessments – including best practices for compressed air systems, and blowers and vacuum, as well as cooling towers and chillers. The assessments to date have provided manufacturers in the program with $27.48 million in recommended cost savings, equaling 3.82 trillion British thermal units of energy savings.

Cooling Systems

Long gone are the days when cost and performance could be the only concern for companies manufacturing refrigerated compressed air dryers using refrigerant compressors. In 2019, accelerated governmental (Europe) regulations and a global concern for sustainability have brought new considerations to the table. What is the Global Warming Potential (GWP) of the refrigerants used in dryers and what is their environmental impact?

Boilers

KPPC has helped more than 800 businesses and organizations in the state discover sustainable opportunities, improve their environmental performance and lower operating costs. And the list of companies KPPC has guided along the way continues to grow – as do the advantages of improved sustainability.

Bill Mgmt/Demand Control

It’s no secret that cost-cutting is now a main focus for many business owners. When times get tough, the first reaction is figure out where it’s possible to spend less in order to maintain the bottom line. Over the last year, there have been countless examples of companies that eliminated programs, slashed entire departments, and sliced into salaries to protect profits.
There are many reasons why the U.S. Environmental Protection Agency (EPA) ENERGY STAR® Energy Treasure Hunts have proven successful in helping companies save energy and natural resources, but one that rises to the top is their ability to build a culture of energy efficiency throughout an organization.
While late summer may not be the time of year many of us think about heat recovery, the potential for energy savings in compressed air systems should be on our minds year-round. For those involved with the compressed air systems within International Wire Group’s facilities, energy savings is on their minds each day. This culture of continuous improvement has everyone on the lookout for savings wherever possible.
As the population continues to grow in the United States, industrial water use will need to continue to fall to help offset the increases in public-supply water use. Water-cooled compressed air systems provide an opportunity for sustainability managers to reduce associated cooling water consumption and costs. If switching to air-cooled air compressors is not possible, understanding the costs and the alternative types of liquid cooling systems is important.
There are several pieces of information that your cooling system specialist will need in order to properly engineer and build a cooling system for your new air compressor. There are many types of air compressors and each has different requirements of the cooling system in order to operate correctly. This article will take the mystery out of some of the terms and specifications for your cooling system.
Compressed air systems are present in almost all industrial processes and facilities. They have been correctly identified as an area of opportunity to reduce electrical (kW) energy costs through measures like reducing compressed air leaks and identifying artificial demand and inappropriate uses. Water-cooled air compressors can also be significant consumers of water and reducing these costs can represent a second area of opportunity.
Spoetzl Brewery is the nation’s fourth largest craft brewer, and although founded 102 years ago, the Shiner TX-based company uses the latest, most efficient technologies - along with its traditional, time-tested beer production protocols - to make its range of popular Shiner beer brands. Among the advanced brewing technologies Spoetzl uses are two Miura ultra-low NOx modular on-demand steam boilers, which provide multiple advantages for the unique needs of the craft-brewing industry
You may be wise to watching the demand meter or shifting heavy loads to off-peak hours, but those are not your only options. With advanced energy management technology, you can automate control of energy from refrigeration compressors, pumps, and other equipment so that your facility runs at optimal efficiency, you pay the lowest possible rates, and you can participate in incentive programs that pay you for unused kilowatts.
The Focus on Energy Water and Wastewater Program was developed to support the industry because of the enormous potential to reduce energy use without compromising water quality standards. Through the program, numerous water and wastewater personnel have learned that energy use can be managed, with no adverse effects on water quality. Most locations that have saved energy have found improved control and treatment.
There are three main segments in Visteon's climate group are climate systems, powertrain cooling and engine induction. Climate systems include refrigeration compressors, fluid transport, heat exchangers, battery cooling modules, climate controls, auto defog/demist systems, and multi-zone HVAC systems. Powertrain cooling systems include heat exchangers (radiators, condensers, charge-air, exhaust-gas), airflow management, and diesel and hybrid thermal management. Engine induction includes air induction systems and intake manifolds.
An industrial manufacturing plant (producing commercial water meters and valves) had engaged us to conduct an ‘on-site’ Energy & Utilities Assessment of their facility. The annual ‘spend’ for electricity, natural gas, fuels and water was about $ 2.0 million.