Industrial Utility Efficiency    

Sustainability Projects

You may be wise to watching the demand meter or shifting heavy loads to off-peak hours, but those are not your only options. With advanced energy management technology, you can automate control of energy from refrigeration compressors, pumps, and other equipment so that your facility runs at optimal efficiency, you pay the lowest possible rates, and you can participate in incentive programs that pay you for unused kilowatts.

Water Conservation

As the population continues to grow in the United States, industrial water use will need to continue to fall to help offset the increases in public-supply water use. Water-cooled compressed air systems provide an opportunity for sustainability managers to reduce associated cooling water consumption and costs. If switching to air-cooled air compressors is not possible, understanding the costs and the alternative types of liquid cooling systems is important.

Steam

Properly functioning steam traps open to release condensate and automatically close when steam is present.  Failed traps waste fuel, reduce efficiency, increase production costs and compromise the overall integrity of the steam and condensate systems.  Traps should be tested on a regular basis -- or the neglect may be quite costly.    

Lighting

Outdoor area lighting can be defined as streets, roadways, parking lots and pedestrian walkways. These applications have been subjected by conventional lighting technologies such as high-intensity discharge (HID) lamps and fixtures. HID lighting has been utilized for many years in outdoor area lighting applications and have well-documented performance attributes. Today’s advancements in Light Emitting Diode (LED) technology have resulted in a new alternative for outdoor area lighting, which has several advantages over existing conventional lighting.

HVAC Systems

While late summer may not be the time of year many of us think about heat recovery, the potential for energy savings in compressed air systems should be on our minds year-round. For those involved with the compressed air systems within International Wire Group’s facilities, energy savings is on their minds each day. This culture of continuous improvement has everyone on the lookout for savings wherever possible.

Cooling Systems

Industrial plants are major consumers of water. Water is used in many processes. Sustainability projects focus on reducing the consumption of water and the energy-costs associated with cooling water so it may be effectively used.

Boilers

Spoetzl Brewery is the nation’s fourth largest craft brewer, and although founded 102 years ago, the Shiner TX-based company uses the latest, most efficient technologies - along with its traditional, time-tested beer production protocols - to make its range of popular Shiner beer brands. Among the advanced brewing technologies Spoetzl uses are two Miura ultra-low NOx modular on-demand steam boilers, which provide multiple advantages for the unique needs of the craft-brewing industry

Bill Mgmt/Demand Control

It’s no secret that cost-cutting is now a main focus for many business owners. When times get tough, the first reaction is figure out where it’s possible to spend less in order to maintain the bottom line. Over the last year, there have been countless examples of companies that eliminated programs, slashed entire departments, and sliced into salaries to protect profits.
This paper presents a discussion on the topic of Electric Demand Management as it relates to electric tariff rates, new power generation, and incentives to curtail peak usage.
Compressed Air Best Practices interviewed Mr. John Malinowski, Senior Product Manager-AC Motors, Baldor Electric Company.
This article reviews the 7th of the key elements for Low Cost – High Value energy savings.  Each of the previous articles reviewed types of projects which are applicable at many facilities.  The projects ranged from simple procedural actions such as turning off equipment when it is not making a product to more complex, like adding a water to air heat exchanger and extracting heat from the coolant loops to provide warmed make-up air.
Compressed Air Best Practices interviewed Richard Feustel, the Corporate Energy Manager of Briggs & Stratton.
It is widely recognized that compressed air systems account for ten percent of all electricity and roughly sixteen percent of U.S. industrial motor system energy use. Seventy percent of all manufacturing facilities in the United States use compressed air to drive a variety of process equipment.
Compressed Air Best Practices spoke with Peter Kyriacopoulos. Mr. Kyriacopoulos is the General Manager/VP USA Region East for Atlas Copco Compressors.
Sustainability at RRD starts with a philosophy. It is then executed through a global policy and objectives. RRD’s philosophy does not see sustainability as making a choice between being cost-effective and improving environmental impacts. On the contrary, sustainability represents integrating these two factors. This philosophy guides our sustainability objectives and strategies.
This article will focus on a compressed air system assessment done at a printing facility in Canada. The energy costs at the time, in Manitoba, were $0.025 per kWh and the installation was of just 65 horsepower of air compressors.
Reducing energy costs and pollution emissions involves many areas within an industrial facility.  My studies have found seven (7) key (or common) areas where low cost practical projects can be implemented.  Combined, these projects provide savings exceeding 10% of the annual energy spend with an average payback of less than one year. This article will focus on the opportunities for using waste heat sources to supplement winter building heat.
Reducing energy costs and pollution emissions involves many areas within an industrial facility.  My studies have found seven (7) key (or common) areas where low cost practical projects can be implemented.  Combined, these projects provide savings exceeding 10% of the annual energy spend with an average payback of less than one year.