Industrial Utility Efficiency    

Sustainability Projects

KPPC has helped more than 800 businesses and organizations in the state discover sustainable opportunities, improve their environmental performance and lower operating costs. And the list of companies KPPC has guided along the way continues to grow – as do the advantages of improved sustainability.

Water Conservation

As part of an energy reduction effort, a Canadian technical college hired a compressed air auditor to do a leakage audit of their large campus, which houses over 30 mixed use buildings, including laboratories, research facilities, shops and classrooms. The audit found very few leaks, the reduction of which would achieve minimal savings; however, a few surprising items of interest were noticed during the study that showed very good potential for operating cost savings of 64% with an estimated $45,000 per year in reduced energy and water costs. This article discusses some of the findings and how savings can be achieved on lightly loaded compressed air systems.

Steam

Properly functioning steam traps open to release condensate and automatically close when steam is present.  Failed traps waste fuel, reduce efficiency, increase production costs and compromise the overall integrity of the steam and condensate systems.  Traps should be tested on a regular basis -- or the neglect may be quite costly.    

Lighting

Outdoor area lighting can be defined as streets, roadways, parking lots and pedestrian walkways. These applications have been subjected by conventional lighting technologies such as high-intensity discharge (HID) lamps and fixtures. HID lighting has been utilized for many years in outdoor area lighting applications and have well-documented performance attributes. Today’s advancements in Light Emitting Diode (LED) technology have resulted in a new alternative for outdoor area lighting, which has several advantages over existing conventional lighting.

HVAC Systems

Launched in 2006, the TTU-IAC program provides manufacturers in the state with free energy, productivity, and waste assessments – including best practices for compressed air systems, and blowers and vacuum, as well as cooling towers and chillers. The assessments to date have provided manufacturers in the program with $27.48 million in recommended cost savings, equaling 3.82 trillion British thermal units of energy savings.

Cooling Systems

Long gone are the days when cost and performance could be the only concern for companies manufacturing refrigerated compressed air dryers using refrigerant compressors. In 2019, accelerated governmental (Europe) regulations and a global concern for sustainability have brought new considerations to the table. What is the Global Warming Potential (GWP) of the refrigerants used in dryers and what is their environmental impact?

Boilers

KPPC has helped more than 800 businesses and organizations in the state discover sustainable opportunities, improve their environmental performance and lower operating costs. And the list of companies KPPC has guided along the way continues to grow – as do the advantages of improved sustainability.

Bill Mgmt/Demand Control

It’s no secret that cost-cutting is now a main focus for many business owners. When times get tough, the first reaction is figure out where it’s possible to spend less in order to maintain the bottom line. Over the last year, there have been countless examples of companies that eliminated programs, slashed entire departments, and sliced into salaries to protect profits.
It is widely recognized that compressed air systems account for ten percent of all electricity and roughly sixteen percent of U.S. industrial motor system energy use. Seventy percent of all manufacturing facilities in the United States use compressed air to drive a variety of process equipment.
Compressed Air Best Practices spoke with Peter Kyriacopoulos. Mr. Kyriacopoulos is the General Manager/VP USA Region East for Atlas Copco Compressors.
Sustainability at RRD starts with a philosophy. It is then executed through a global policy and objectives. RRD’s philosophy does not see sustainability as making a choice between being cost-effective and improving environmental impacts. On the contrary, sustainability represents integrating these two factors. This philosophy guides our sustainability objectives and strategies.
This article will focus on a compressed air system assessment done at a printing facility in Canada. The energy costs at the time, in Manitoba, were $0.025 per kWh and the installation was of just 65 horsepower of air compressors.
Reducing energy costs and pollution emissions involves many areas within an industrial facility.  My studies have found seven (7) key (or common) areas where low cost practical projects can be implemented.  Combined, these projects provide savings exceeding 10% of the annual energy spend with an average payback of less than one year. This article will focus on the opportunities for using waste heat sources to supplement winter building heat.
Reducing energy costs and pollution emissions involves many areas within an industrial facility.  My studies have found seven (7) key (or common) areas where low cost practical projects can be implemented.  Combined, these projects provide savings exceeding 10% of the annual energy spend with an average payback of less than one year.
Reducing energy costs and pollution emissions involves many areas within an industrial facility.  My studies have found seven (7) key (or common) areas where low cost practical projects can be implemented.  Combined, these projects provide savings exceeding 10% of the annual energy spend with an average payback of less than one year.
Faced with rising energy costs, a large electroplating company sought to improve the efficiency and reliability of its compressed air system. After getting a quote from their vendor on a new 300-hp compressor to replace an existing unit, the company sought a comparison quote due to the significant investment the new compressor represented. Based on a recommendation from one of their customers, they turned to Scales Industrial Technologies.
Reducing energy costs and pollution emissions involves many areas within an industrial facility.  My studies have found 7 key (or common) areas where low cost practical projects can be implemented.  Combined, these projects provide savings exceeding 10% of the annual energy spend with an average payback of less than one year.
Reducing energy costs and pollution emissions involves many areas within an industrial facility.  My studies have found 7 key (or common) areas where low cost practical projects can be implemented.  Combined, these projects provide savings exceeding 10% of the annual energy spend of a typical industrial facility - with an average payback of less than one year.