Industrial Utility Efficiency    

Air Treatment

Factory lasers use nitrogen right at the cutting point on the metal because the high temperatures used in the process can often cause oxidation. When oxidation occurs, the metal pieces being cut can be damaged, as can the tooling creating the cut. Structural damage or inaccurate cuts can make parts weak and render them useless. The use of nitrogen at the point of contact from laser to metal removes oxygen from the cutting area and helps cool the die as it cuts, thus preventing oxidation. This prevention improves the quality of the final products, produces less scrap metal and cuts back on the reworking of pieces.
The most abundant contaminant in any compressed air system is water. This can be in either liquid or vapour form. Atmospheric air is already very wet, and becomes saturated when compressed. This water vapour will condense when the temperature drops, after the compressor, and will damage air receivers, pipework and equipment. For this reason coalescing filters and then dryers are used to remove the bulk of this water.  
Desiccant dryers are commonly used to bring the pressure dewpoint well below freezing (commonly -40°F) in order to prevent moisture from precipitating in the compressed air system and production equipment.
Compressed air dryers are important items to consider when evaluating the efficiency of a typical compressed air system. One of the keys to optimal system operation is ensuring the air is only dried to the level required by the actual needs of the facility.
This article reviews two major processes in paper mills: compressed air quality and air compressor cooling.  The central air compressor room was expanded and relocated at the largest privately owned paper mill in Canada.  The compressor space was required by a plant expansion, which would occupy the original compressor space for increased production.
Compressed Air Best Practices spoke with the Parker PDF (Purification, Dehydration, and Filtration) Division.
The snack food facility is running with two normally separated compressed air production systems: the main plant system and the nitrogen system.
The next time you sit down for dinner, take a good look at your food. There’s a very good chance compressed air played an essential role in preparing your meal for consumption.
The NPE2009 international plastics showcase was held June 22-26 in Chicago’s McCormick Place. While attendance was down from NPE2006, the preliminary total of visitor registrations numbered 44,000. Sustainability and energy efficiency was a prominent topic in the booths of exhibitors. Manufacturers of compressed air and injection molding equipment had many developments with Sustainability to show the visitors to NPE2009.
Resin drying is a critical step in the manufacturing process of injection molding, extrusion molding and stretch blow molding.  Compressed air resin dryers are one of the most commonly used dryers in the plastics molding industry. Recent advancements in compressed air membrane-type resin dryers, have reduced the associated energy costs significantly.
Nuclear power plants produce electricity for people, business and industry.  Electricity is produced in a similar fashion as fossil fuel (i.e., coal, oil, etc.) power plants, using steam to drive a turbines which spin an electrical generator, producing the electricity.