Industrial Utility Efficiency

Technology

Learn how engineers can safely remove moisture from compressed air systems in hazardous environments by eliminating ignition risks through pneumatic controls. This article explores design considerations, performance characteristics and reliability factors for regenerative desiccant dryers operating in Class I, Division 1 locations.

Ultrasound Leak Tests on Heat Exchangers

The secret to success is to understand the nature of what type of leak produces a detectible ultrasound and what does not, along with the techniques that can be used for effective leak identification.

Chillers Save on Energy and Water Consumption

Industrial plants are major consumers of water. Water is used in many processes. Sustainability projects focus on reducing the consumption of water and the energy-costs associated with cooling water so it may be effectively used.

Aluminum Mill Reconfigures Compressed Air System

This aluminum mill spends \$369,000 annually in energy costs to operate their compressed air system. This system assessment recommends actions reducing annual energy costs by \$120,000 and improving productivity and quality by delivering clean, dry compressed air.

Compressed Air Dryers

Compressed air dryers are important items to consider when evaluating the efficiency of a typical compressed air system. One of the keys to optimal system operation is ensuring the air is only dried to the level required by the actual needs of the facility.

Troubleshooting Compressed Air Systems

Most facilities don’t prioritize the cost of operating compressed air systems—they just want to get the job done. A recent market study1 found that only 17 percent of compressed air users valued efficiency as a compressed air system management goal. Nine percent were concerned with containing energy costs. Seventy one percent simply wanted to deliver a consistent, reliable air supply.  

Paper Mill Upgrades Air Dryer and Cooling System

This article reviews two major processes in paper mills: compressed air quality and air compressor cooling.  The central air compressor room was expanded and relocated at the largest privately owned paper mill in Canada.  The compressor space was required by a plant expansion, which would occupy the original compressor space for increased production.

Large Designs – Small Compressors at Hycomp, Inc.

There are many applications which require a low horsepower compressor built with the technology that has been proven in larger compressors. Often these situations are not addressed well by the general compressor industry.  

Air Compressors

From October 29-31, 2024, professionals who operate, maintain and design industrial compressed air,

Air Treatment/N2

A modular nitrogen generation system integrated with compressed air infrastructure enabled on-site

Blowers

The plant upgrades, in combination with a progressive management strategy, allows the plant to

Compressor Controls

Hitachi Astemo’s efficiency gains will turn into significant cost savings. In this article we

Instrumentation

The ISO 8573-1 standard defines clear limits for various compressed air quality parameters. This

Pneumatics

The U.S. Department of Energy’s 2002 Motor Market Assessment established that pumping systems offer

Vacuum

Industrial ceramics have been produced in Hermsdorf, near Jena, since 1890. In the past, high

Cooling Systems

The AIM (American Innovation and Manufacturing) Act was finalized by the US government at the end of