Industrial Utility Efficiency    

Food

As a leading North American bakery company Weston Foods ensures its numerous facilities productively and cost-effectively produce high-quality baked goods. But it doesn’t stop there. It goes the extra mile to optimize and manage its utilities to conserve energy and protect the environment.
Recently, The Kroger Company’s Indianapolis bakery identified the use of compressed air in a blow-off and conveyor gap transfer as a major source of energy loss and cost waste. According to the U.S. Department of Energy, “inappropriate use” of compressed air like blow-off produces high pressure atmosphere bleed leading to significant energy loss and unnecessary operational costs. Carrying a 10-15% efficiency return (according to the Department of Energy), compressed air applications can often be achieved more effectively, efficiently and less expensively with alternative solutions using a high flow rate and moderate pressure.
This Midwestern prepared food company now spends $269,463 annually on energy to operate their compressed air system. This figure will increase as electric rates are raised from their current average of 6.2 cents per kWh. The set of projects recommended below will reduce these energy costs by $112,902 or 41%. In addition, these projects will enhance productivity and quality and reduce equipment maintenance costs. Estimated costs for completing the projects total $146,102, which represents a simple payback of 15.6 months.
A leading soft drink bottling manufacturer’s compressed air needs were threatening to exceed its Michigan plant’s compressed air capacity. Faced with the cost of buying a new compressor, the soft drink bottling manufacturer re-assessed their compressed air use to identify compressor and energy savings opportunities. In the audit, the soft drink bottling manufacturer identified the use of compressed air in a gap transfer as a source of compressed air and energy inefficiency.
The secret to success is to understand the nature of what type of leak produces a detectible ultrasound and what does not, along with the techniques that can be used for effective leak identification.
Compressed Air Best Practices spoke with the Parker PDF (Purification, Dehydration, and Filtration) Division.
This article presents a case study of Grimmway Farms; a carrot growing and packing firm located in California’s Central Valley that was able to improve its compressed air system efficiency after implementing system automation and making relatively small equipment and piping changes.
The snack food facility is running with two normally separated compressed air production systems: the main plant system and the nitrogen system.
The next time you sit down for dinner, take a good look at your food. There’s a very good chance compressed air played an essential role in preparing your meal for consumption.
Cleanliness is often considered to be a virtue. In the beverage packaging industry, however, cleanliness is an absolute necessity.
The NPE2009 international plastics showcase was held June 22-26 in Chicago’s McCormick Place. While attendance was down from NPE2006, the preliminary total of visitor registrations numbered 44,000. Sustainability and energy efficiency was a prominent topic in the booths of exhibitors. Manufacturers of compressed air and injection molding equipment had many developments with Sustainability to show the visitors to NPE2009.