Industrial Utility Efficiency

System Assessments

We asked a hand-selected list of original equipment manufacturers, independent compressed air system sales and service companies, manufacturing plants and independent system auditors to share their thoughts, highlighting the changes they’ve seen over the past 20 years, then predicting what the next 20 years will bring.

Blowers Save Energy at Aluminum Mill

Relatively few people realize that for a variety of industrial manufacturing applications, from air knife drying to simple blow-off nozzles, the use of high pressure compressed air that bleeds into the atmosphere represents a significant waste of energy.  

Energy-Efficient Compressed Air Piping Systems

Almost every industry in America today is experiencing higher costs – energy, raw materials, labor, health care, shipping – you name it.  Energy prices have been rising and many experts forecast that these increases will continue.  Energy costs sometimes are overlooked when developing productivity and cost reduction plans.

A Steel Processing Audit

This steel processing facility has been operating for over one hundred years.  This facility is part of a large corporation with numerous plants around the world.  This audit focused on the compressed air system on one side of the Works which we will call the “North Plant”.

Air Compressor Monitoring

With all of the different LEED credits and associated M&V requirements and tax incentive opportunities for businesses to reduce energy consumption, we have seen an increasing demand for metering. Companies are looking for more ways to estimate cost savings and prove that their energy saving investments are working.

Audit of Transit-Bus Manufacturing

New Flyer Industries is a Winnipeg based heavy duty bus manufacturer, supplying vehicles to the US and Canadian markets.  The company specializes in vehicles with†alternative-fuel drives such as electric trolleys, gasoline-electric and diesel-electric hybrid vehicles; as well as standard diesel buses.

Audit Savings for Motor Coach Industries

Motor Coach Industries, headquartered in Schaumburg, Illinois, is the largest manufacturer of intercity tour coaches for the tour, charter, line-haul, scheduled service, commuter transit and conversion markets in the U.S. and Canada. The company operates a four screw-type air compressor system at its Clarence Avenue plant in Winnipeg. To maintain adequate system pressure at the plant, Motor Coach was forced to run all four compressors 24 hours a day, seven days a week.

Compressor Controls

Wood-based materials manufacturing plant transformed its compressed air system from an invisible

Piping Storage

Efficient compressed air distribution depends on proper piping design to balance flow, pressure and

End Uses

Without compressed air monitoring, up to 30% of the compressed air generated goes to waste. This

Pressure

Before CAGI data sheets were created, air compressor distributors and their customers could only go

Air Treatment/N2

Producing nitrogen locally is an excellent way to reduce nitrogen costs and ensure a continuous

Leaks

Hyster-Yale’s Greenville, North Carolina, plant reduced compressed air waste through employee-driven

Pneumatics

Current Good Manufacturing Practices (cGMPs) under FSMA CFR Title 21 117.40 is the cornerstone of

Vacuum/Blowers

There is no single right approach to putting the necessary volume and pressure of air in the pipe to